This lamination machine series, which is a general conventional product. It is suitable for PVC plastic door and window profiles, aluminum alloy profiles; MDF, solid wood, wood plastic, door covers and other lines are covered with PVC film Paper, veneer, CPL, leather, aluminum foil, copper foil and other roll fabrics.
Features: This machine uses PUR reactive hot-melt adhesive, fast production speed, the fastest 65 meters per minute; solvent resistance, good weather resistance, the material does not open at -40 ~140 ° temperature; glue coating amount is controlled by PLC Accurate and glue-saving.
The machine body is made of steel plate bending. A pressure forklift can be used to assist in switching the mold. The equipment must reserve the operating space of the pressure forklift. Each switch is about 10-15 minutes. The machine is equipped with a unidirectional feeding device as standard. Convenient and fast feeding, equipped with a movable forward and backward handle for easy machine adjustment.
Total power : 18.7kw
Lamination width : 15-350mm
Lamination speed :3-65m / min
Lamination height : 125mm (can be customized to increase)
M-PUR450 DOOR POCKET LAMINATING MACHINE
This lamination machine series. It is a nationally-approved new patent and leads the world with similar technology products. The maximum film width is 450 mm. Solid wood, wood plastic, door covers and other lined surfaces are covered with PVC film, coated paper, veneer, CPL, leather, aluminum foil, copper foil and other rolled fabrics.
This machine uses PUR reactive hot-melt adhesive, fast production speed, the fastest 65 meters per minute; solvent resistance, good weather resistance, the material does not open at -40 ~ 140° temperature; glue coating amount is controlled by PLC Accurate and glue-saving.
This machine can change the mold quickly and stably through the linear guide rail side-shifting method to achieve rapid product switching. The quick-change structure has good stability, saves time, and saves space. Equipped with one-way feeding device, it can be used for fast and convenient feeding, equipped with a mobile forward and backward handle for easy machine adjustment; standard configuration of continuous gluer, automatic film receiving device, optional, brush dust removal, affinity device, PVC film Airsickness, unilateral side shift device, protective film device.
The standard length of this machine is about 6 meters, which can be extended by 3 meters according to demand, which is convenient for high-height door pocket.
Total power : 18.7kw
Lamination width : 15-450mm
Lamination speed :3-65m / min
Lamination height : 125mm (can be customized to increase)
M450 DOOR FRAME LAMINATING MACHINE (Change without stopping. Improve laminating efficiency)
The laminating machine is composed of a frame, a fan brush dust removal device, an operation panel, a substrate heating device, a film winding and unwinding device, a scraper device, a main press roll device, quick Replacement bracket device, a transmission device, and an adjustable front and rear feeding section.
Fan brush dust removal device
In the blower device, some difficult dust on the surface of the profile is blown off. The blower device adopts universal connection, and the blower Angle can be adjusted according to the actual working conditions.
Scraper device
The glue head and winding film are all adjustable and equipped with a counter to display the actual production.
Substrate heating device
Heating with a far-infrared gold-plated heating tube can achieve maximum power within 3-7 seconds. And the heating position of the heating tube can be adjusted to fully utilize thermal energy. Not only energy-saving, but also ensuring the quality of heating.
Continuous gluing machine
Continuous operation without stopping to change glue, no residual glue at the bottom, saving costs.
Main press roller device
The main roller is made of silica gel imported from Dow Corning, wearresistant and temperature-resistant. Equipped with a variety of shapes, a variety of hardness, suitable for a variety of profiles of different coating effects.
Total power : 35kw
Production direction: From right-to-left
Table height : 910mm±50
Rate of production : 0-65m/min
Lamination width : 5-450mm
Lamination speed :3-65m / min
Maximum film height : 120mm
M1300 BOARD LAMINATING MACHINE
This series of plate lamination machine is suitable for the surface of the MDF board, particle board, particle board, calcium silicate board, glass magnesium board, PVC foam board, aluminum board, wood plastic door and other boards with PVC film and bag. Paper, veneer, CPL, leather, aluminum foil, copper foil and other roll fabrics.
This series of coating machines use PUR reactive hot-melt adhesive. The coating method can be applied to the front and two sides of the board. The production speed is fast, the fastest is 25 meters per minute. The solvent resistance and weather resistance are good. , The material does not open the glue at the temperature of -40 ~ 140 ° ,the glue coating amount is controlled by PLC, which is accurate and saves glue
This machine can adjust the width of the cladding area by hand wheel and has a counter display, so as to save the adjustment time when the size of the sheet with different width changes; the large surface fit is equipped with 4 rubber rollers with a diameter of 200 mm. Control, so as to achieve the effect of digitizing the thickness of the board; equipped with an automatic compensation system for the tension of the surface material such as PVC film to keep the tension of the fabric constant during the production process. Additive device, PVC film corona machine, protective film device
Lamination width : 650/800/1300mm
Lamination speed : 3-25m / min
Lamination height : 125mm (can be customized to increase)
Preheating power : 6/6/9kw
Transmission power : 2.2/2.2/3.7kw
Glue machine power : 18kw
Air gun power about : 10kw
M-PUR1300 LAMINATING MACHINE
The equipment consists of the following components: 1-Frame 2-Dust removal mechanism 3- Board heating mechanism 4-Glue Scraper device 5-Protective film device 6-Double roller unwind and film connection mechanism 7-Hanging film mechanism 8-Amplitude-modulation molding mechanism 9-Conveying system 10-Main pressure roller device 11-Electronic control operation system.
Board heating mechanism
Heating by far infrared gold-plated heating tube, PLC automatic control
Double roll film release and film connecting mechanism
The structure of double air-expansion shaft is adopted, and the air-expansion shaft is equipped with magnetic powder brake. The front air expansion shaft is equipped with a motor, which can be used for winding; Can meet three kinds of work needs; The inflatable shaft is equipped with a film correction mechanism to control and adjust the left and right distance of the film to achieve the left and right movement of PVC film or wood peel, and the correction error is less than 0.1mm; The roll film positioning mechanism is arranged in the middle of the two sets of air expansion shafts, which has the functions of cylinder positioning and servo distance, realizing non-stop film changing and improving efficiency.
Conveying system
The transmission method is worm gear. The diameter of the conveying shaft is φ40mm. The distance between the shafts is 250mm. Each transmission shaft contains 6 transmission wheels. The diameter of the transmission wheel is φ200mm, and the surface is covered with silicone. The silicone roller with a diameter of φ200mm is under the main pressing roller, and all the glue is imported from Dow Corning silicone from the United States.
Glue Scraper device
The glue machine adopts the form of pressing disc heating; The heating temperature is controllable; Heating with alarm function; PUR hot melt glue machine glue position indicator function: In the 55 gallon PUR hot melt glue machine system design unique glue amount prompt function, using green, yellow, red three color glue amount indicator light, with electronic alarm system, timely and accurate to let you know the amount of PUR glue in the rubber bucket, and the PUR hot melt glue in the rubber bucket is used up, there is a separate prompt system.
Amplitude-modulation molding mechanism
The ball screw is adjusted by the hand wheel (left and right rotation) to drive the
press wheel to move and guide the plate,The column is tempered with 45# steel with a diameter of 25mm, precision machining by external grinding, hard chrome plated surface, easy to use and wear-resistant; It can realize the role of quickly replacing the profile shape mold and greatly improve the work efficiency.
Main press roller lifting mechanism
The height of the main press roller is adjusted by the lift with the linear guide
rail (PLC control), which is flexible and convenient to achieve synchronous lifting,
lifting error can be controlled within 0.05mm, and the pressing strength is strong.
Working direction : From right to left
Outside diameter of gas expansion shaft : 75mm
Accuracy of glue scraper : 0.03g/square
PUR glue machine : 55 Gallons, double supply
Working speed : 0-30m/min,Variable frequency adjustable
Total Power : About 65kw
Transmission mode : turbo-worm
Glue head width : 1300mm Double-sided adjustable
Total weight 3 Tons
Film Unwinding Device: Uses magnetic powder brake to adjust film tension, ensuring stability and reliability. The air expansion shaft adopts tile-type pneumatic expansion.
Roll Heating: Equipped with heating device to preheat the film, ensuring better slitting quality.
Transmission Device: Uses Taiwan Shengbang motor with synchronous belt drive, ensuring smooth and noiseless operation.
Film Rewinding Device: Adopts tile-type air expansion shaft for tightening.
Film Reversing Device: Uses four sets of film reversing rollers.
Slitting Device: Composed of manually adjustable position blades.
Length Counter: Features length counting function for direct monitoring of slitting length.
Sitting Width 30-1300mm
Sitting Thickness 0.015-0.2mm
Sitting Speed 0-50m/min
Power 3.7KW
Air Pressure 0.6-0.8Mpa
Size 1850x1500x1100mm
This machine adopts through-type automatic sheet spacing sensing for double-blade cutting. The overall structure is made of profile welding, ensuring robustness and reliability. High-speed motor drives circular blades to achieve fast, burr-free, and flush-end cutting. Servo motor control ensures synchronization with sheets, resulting in high production efficiency. Folding conveyor roller table is adopted to prevent board jamming or falling.
Sitting Width 30-1300mm
Sitting Thickness 0.015-0.2mm
Sitting Speed 0-50m/min
Power 3.7KW
Air Pressure 0.6-0.8Mpa
Size 1850x1500x1100mm
Specially designed flipping mechanism achieves 180-degree flipping, ensuring stable and smooth plate turning. Suitable for large plates of 1220×3000mm.
The equipment transports workpieces into the cylindrical plate turning machine via powered rollers, clamps them with air cylinders for flipping, and finally discharges them.
Equipped with upper and lower rollers, the synchronous pulley-driven PU timing belt flipping system ensures better synchronization at both ends. The plate turning machine can receive the next plate without resetting after completing one flip.
Capacity: 3-4 plates per minute, with interval flipping for same-quality products and dual-speed operation. Reverse flipping adopts analog control for fast and accurate response.
Conveying method: Power roller + narrow belt, roller diameter 60mm, single-row 08B sprocket, rubber coating thickness 2.5mm on one side (PU material).Two sets of double-link cylinders for synchronous clamping, cylinder diameter 32mm. The clamping cylinder uses a middle-sealed double electric solenoid valve to maintain position when power is off, avoiding plate and equipment damage in emergency situations.
Photoelectric switch is used for position sensing, and over-travel will display an alarm on the electrical cabinet. Electrical components all adopt Schneider relays, AC relays, Inovance PLC, and Inovance frequency converters.
Table Height 900mm
Suitable Plates Length 3000mm
Suitable Plates Thickness 5-50mm
Power 3.7kw
Size 3000x2125x4500mm
Widely used for automatic panel unloading, utilizing vacuum suction cups for panel adsorption.
Left-right movement is controlled by Inovance servo motors, and up-down movement by variable frequency gear motors with brake function in the lifting system.
The vacuum system employs a 40m³/h Jingjie vacuum pump, providing fast suction speed and high vacuum egree. The X-axis features a double-beam structure with dual linear guides and dual racks, enabling sheet-by sheet lifting from the production line to pallets for stacked placement, operating at a specific cycle to meet production requirements.
Three operating modes are available: manual, locked, and automatic. In automatic mode, one-key start/stop via panel buttons is supported without needing touchscreen operation. Speed control adopts analog control for rapid and accurate response.
Equipped with high-end Schneider controllers and actuators, ensuring stable and reliable operation with smooth performance, high speed, and enhanced safety. The electrical cabinet features standardized layout with separation of high-voltage electricity and low-voltage electricity to avoid electromagnetic interference, ensuring stable program operation.
Achieves up to 4 panels per minute unloading capacity. Special air storage function with 0.14m³ capacity provides 15 minutes of adsorption during power outage, protecting panels and allowing operators sufficient time for manual handling to reduce losses.
Table Height 900mm
Payload Weight 70KG
Power 4.5kw
Size 2564x4146x1935mm